Power Generation Forgings
Open-Die Forged Parts for the Power Generation Industry
At All Metals & Forge Group, we manufacture high-quality open-die forged parts designed to withstand the extreme conditions of the power generation industry. Whether for nuclear, oil and gas, wind, or hydroelectric applications, our forged rings, shafts, discs, hubs, and complex parts deliver the strength, durability, and reliability required for long-term performance.
Precision-Engineered Forged Parts for Maximum Durability
Power generation equipment operates in some of the harshest environments on the planet. Components must endure:
- Extreme Temperatures – From the intense heat of nuclear reactors to the freezing conditions of offshore wind farms
- Corrosive Elements – Saltwater, sour service, corrosive chemicals, and environmental exposure in hydroelectric and offshore oil and gas facilities
- Constant Stress – High mechanical loads and rotational forces demand these precision-forged parts, including rings, shafts, discs, hubs, and more, are thoroughly tested for quality
Our open-die forging process ensures each component is built to withstand these conditions while maintaining superior structural integrity.
Why Choose All Metals & Forge Group?
- We are an ISO 9001:2015 and AS9100D Registered manufacturer.
- High-Quality Materials – Carbon steel, stainless steel, aluminum, nickel, copper and titanium alloys
- Customization & Precision – Parts tailored to meet exacting industry specifications and rough machined to near-net shape (250 RMS / 6.3 Ra)
- Reliable Performance – Built to endure the toughest environmental conditions
With decades of expertise and a commitment to quality, All Metals & Forge Group delivers precision-engineered forged parts that keep the power generation industry running efficiently.
Component parts for turbines, generators, gearboxes, heat exchangers, pressure vessels, and blowers that can be forged by AMFG include:
Sleeves • Cylinders • Seamless Rolled Rings for diaphragms, retainers, seals, spacers, seats • Flanges, Gear Blanks • Turbine Parts • Blades and Buckets • Adapters • Casings • Shafts for generators, pumps, turbines, rotors, valve stems • Impellers • Suction or discharge stubs • Discs and Hubs for wheels, adapters, impellers • Bearing Blocks, Fluid Ends, Steam Heads, Manifolds, Nozzles & Diffusers, Valve body & Bonnets, Heat Exchanger Tube sheet, Pressure Vessel Components
All Metals & Forge Group takes great pride in maintaining one of the most stringent ISO9001, AS9100 quality systems in the open die forging and seamless rolled ring industry. It begins with understanding the customer’s design and application, required grade of material and alloy, forging ratio, surface condition, mechanical properties, forged shape, direction of grain flow, heat treatment, delivery time and location (we can deliver globally to your door), and competitive price, coupled with forging soundness proven by ultrasonic testing, and care in packing protecting goods to arrive in pristine condition at the customer’s desired location. Every step is monitored and continuously improved through AMFG’s quality system.
AMFG forges near-net shapes to ensure that metal grain flow follows the final part’s geometry as closely as possible. This significantly enhances mechanical strength and endurance. Compared to parts machined from simple stock shapes, which disrupt and cut grain flow, our custom-forged components provide extended service life and reduced risk of failure.
AMFG strives to supply the highest quality parts either rough machined or finish machined.
For rough-machined parts, AMFG machines most parts to within 1/8” or 3mm of finish dimensions to reduce CNC cost at the customer’s machine shop. Our standard rough machined surface condition is 250 RMS ensuring proper non-destructive testing (NDT) – such as Ultrasonic testing (UT) and Magnetic Particle testing (MT) – can be effectively performed on each part, All parts undergo UT testing 2-3 times before delivery. – this is the AMFG standard.
AMFG also provides finish machining according to customer specifications. We operate five-axis machining centers, precision grinding machines, and EDM precision cutting, enabling finish machining to within .001 inches (0.025 mm) for final tolerances and achieving 64 or 32 RMS (1.6 – 0.8 Ra) surface finish on suitable shapes.
This level of quality and precision is unique in an industry competitors often deliver parts black (as-forged) or with a rough-machined surface of 500 RMS, lacking the internal and external refinements needed to ensure quality or reduce machining costs.
From inquiry to invoice, All Metals & Forge Group quality is managed and not assumed. Whether the need is for a single part, an entire project, a small or rush production run, or a long-term mass production project, AMFG delivers.
U.S. 1 (973) 276-5000 • 1 (800) 600-9290 • Canada 1 (416) 363-2244
Fax: 1 (973) 276-5050 • Sales@Steelforge.com
Fast Quotes And Delivery
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In the U.S. 1 (973) 276-5000 / 1 (800) 600-9290.
In Canada 1 (416) 363-2244.
Email us at sales@steelforge.com.
