Nickel and Cobalt
Nickel and Cobalt Forged Parts
Nickel has been designed to perform as forgings in a variety of shapes and sizes, as well as seamless rolled rings for environments where the metal must withstand high temperatures, highly corrosive conditions such as salts or acids, and wear resistance. Many of these are trademarked metals, such as Inconel®, Incoloy®, Hastelloy®, and Monel®. Their chemistry and resultant mechanical properties are defined by their designations, such as 600, 625, 716, 718, 725, K500, or C276. There are also nickel-copper alloys, nickel-iron alloys, nickel-chromium alloys, nickel-titanium alloys, and nickel-molybdenum alloys. Each of these has unique characteristics for specific end uses.
Like nickel alloys, materials that require high resistance to heat or corrosive environments include cobalt in their chemistry. This improves their resistance to heat, such as valves in internal combustion engines, and gas turbine engines. Nickel and cobalt alloys are also referred to as superalloys or high-performance alloys because they offer better creep, oxidation, and corrosion resistance will retaining their mechanical properties, even at high temperatures.
Common specifications include:
AMS 5662, AMS 5663, ASTM B547, UNS N04400 (Monel® 400, UNS N05500 (Monel® K500), UNS N06600 (Inconel® 600), UNS N06625 (Inconel® 625), UNS N07718 (Inconel® 718), UNS N07725 (Inconel® 725), UNS N07750 (Inconel® 750X), UNS N08810 (Incoloy® 800H), UNS N08825 (Incoloy® 825), and UNS N10276 (Hastelloy® C276)
Nickel and cobalt alloys open die forgings and seamless rolled rings are widely used in the energy-producing industries, including nuclear, tidal, wind, hydroelectric, and oil and gas. They are also used in gas turbines for high-temperature, high-temperature performance, such as aircraft and aerospace. The characteristics of nickel alloys include corrosion resistance, high strength, heat resistance, ductility, soft magnetic properties, weldability, thermal conductivity, electrical conductivity, and low thermal expansion coefficients.
The chemical and mechanical properties of nickel and cobalt alloys make them an excellent choice for component parts finish machined from round, flat, square and hex bars, blocks and rectangles, discs and rings, cylinders, or shapes with steps, flanges, or complex finish machining requirements.
All Metals & Forge Group takes great pride in maintaining one of the most stringent ISO9001, AS9100 quality systems in the open die forging and seamless rolled ring industry. It begins with learning the customer’s end use, required forging surface condition, mechanical properties of the specified material and alloy, forged shape, heat treatment, delivery need, and competitive price, coupled with forging soundness proven by ultrasonic testing, and care in packing goods to arrive in pristine condition at the customer’s desired location. Every step is monitored by the quality system at AMFG and continuously improved.
AMFG performs rough machining to within 3mm of finish dimensions to reduce the CNC cost at the customer’s machine shop for all the forged shapes the company produces. The rough machine surface condition is 250 RMS so that proper quality testing can be performed on each part – the AMFG standard.
The company can perform finish machining to within .001 of an inch for final tolerance and 64 or 32 RMS surface finish. This level of quality and precision is unique in an industry where other company’s parts are often delivered black, as forged, or with a rough machined surface of 500 RMS without the internal or external steps and dimensions to reduce machining costs.
From inquiry to invoice, All Metals & Forge Group quality is managed and not assumed. Whether the need is for one part, an entire project, or a production run, AMFG delivers.
U.S. 1 (973) 276-5000 • 1 (800) 600-9290 • Canada 1 (416) 363-2244
Fax: 1 (973) 276-5050 • Sales@Steelforge.com
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In the U.S. 1 (973) 276-5000 / 1 (800) 600-9290.
In Canada 1 (416) 363-2244.
Email us at sales@steelforge.com.